Choosing the Ideal Oil Filtration System for Peak Performance

May 12, 2022

All industrial machines are dependent on proper lubrication for smooth operation. Apart from choosing the right industrial lubrication, opting for the correct industrial filtration system, whether for dry or wet filtration, is also crucial.

Oil filtration is one of the crucial aspects of any machine’s life. Proper lubrication and filtration systems reduce friction, prevent excessive heat production, and carry debris to the filters. This helps in the smooth functioning of the machines every day and prevents any kind of downtime.

Oil filtration systems are the lifeblood of every machinery, so getting the correct type of oil filtration system is necessary to ensure that everything works as it should. Environmental factors and air pollution are much greater in industrial buildings and surrounding areas, particularly in manufacturing plants and chemical processing facilities. Even tiny particles of dust, oil mist aerosols, and condensed vapors can play an important role in affecting the normal operation of any machine.

A good filtration system provides safety from such contaminants and gives you a reason to use them. This blog post highlights the importance of using the correct oil filtration systems and how they are beneficial to your industrial machines.

How Does Using The Correct Filtration System Affect A Machine?

The importance of using the correct filtration system cannot be denied. Lubricants run machines, and if those lubricants are not filtered well enough, they can affect the smooth and resistance-free movement of the components of the machine.

Using a proper oil filtration system is helpful for protecting the equipment or mechanical parts from the ingestion of harmful contaminants. When the lubricants passing through the machine are contaminant-free, they can perform at their best. Moreover, removing contaminants is also helpful in purifying the air and gas streams. It helps keep the air and gas free from contaminants during the normal operations of the machine, which helps to ensure the purity of the processes output.

Hydraulic Filtration systems can also fight dangerous vapors, leading to a combustion event during chemical processes. Filtration systems can remove these types of harmful products to make sure that everything is safe.

Another important factor of using a proper oil filtration system is that it can help protect the work environment. When the machines work properly with the help of filtered lubricants, there will be fewer downtimes and failures in its operation. Ultimately your employees will have to spend fewer hours on mitigating the issues and solving them. There will be fewer problems related to mechanical downtimes when the whole system is able to work efficiently by using the proper oil filtration systems.

Machines with a better oil filtration system promise better oxidation stability, shear stability, resistance to aeration, and greater overall durability even at higher operating temperatures. All these factors help the oil last longer.

What Can The Wrong Filtration System Do To Your Machine?

Picking the wrong filtration system must be avoided at all costs. It can cause foaming issues, resulting in a significant loss of output. Foaming is caused due to the accumulation of small air bubbles at the surface of the lubricant. Most of the time, it is caused by contamination or cavitation. An improper oil filtration system will be unable to detect these issues at its earlier stages, resulting in the foaming of the lubricant.

The incorrect size of the oil filtration system will also lead to inefficient operations. You will not be able to get the desired amount of output as you need, and thus, the overworking of the filters compared to the amount of the filters will result in downtime.

All in all, inadequately filtered substances can have serious environmental effects during the disposal and production phases.

About Harvard Filtration

With a broad range of oil filtration systems, Harvard Filtration offers what it takes to meet your industrial filtration needs. Harvard filtration products effectively remove water and other contaminants and increase the service life and efficiency of your oil components and equipment.

Use the right oil purification systems to extend the performance and service life of your equipment. Explore the unique properties of our filtration systems. Contact us for more information.

FAQs

1. Why is selecting the right oil filtration system important?
The right filtration system ensures contaminants like dirt, debris, and water are efficiently removed from the oil. This improves equipment reliability, reduces wear and tear, extends lubricant life, and enhances overall system performance while minimizing downtime and maintenance costs.

2. What factors should I consider when choosing an oil filtration system?
Key factors include:

• Oil Type and Viscosity: Ensure compatibility with the filtration system.
• Contaminant Type and Level: Identify whether the system needs to handle particles, water, or both.
• Flow Rate Requirements: Choose a system that matches your equipment’s oil flow rate.
• Operating Environment: Consider factors like temperature, pressure, and exposure to contaminants.
• Filtration Efficiency (Beta Ratio): Select a system with the appropriate filtration efficiency for your equipment.

3. What types of filtration systems are available for lubricants?
Common types include:

• Mechanical Filters: Use mesh or media to trap solid particles.
• Centrifugal Filters: Use centrifugal force to separate contaminants.
• Vacuum Dehydrators: Remove both water and solid particles.
• Electrostatic Filters: Attract and remove submicron particles and varnish.
• Magnetic Filters: Capture ferrous particles effectively.

4. How often should I replace or maintain the filtration system?
The maintenance frequency depends on factors like the contamination level, system usage, and the manufacturer’s recommendations. Regularly monitor filter pressure drops and oil cleanliness levels using oil analysis, and replace filters when they approach their maximum dirt-holding capacity or show signs of reduced efficiency.