March 24, 2022
If you own any manufacturing facility, plant, or factory, you probably felt incredibly proud as you have watched the colossal machinery and equipment unwaveringly carry out their cumbersome duties with utmost devotion and unrivalled energy. However, things often turn bitter when your loyal machinery begins to twitch or tremble slightly. The latter is obviously not a good sign for any industrialists. It signifies the upcoming losses in the form of machinery downtime and the resulting losses.
Wise men are often heard saying that instead of curing an illness from the surface, delve deeper into its core and uproot the problem to eradicate it permanently. Hence, when your machinery gives up and production halts, instead of simply fixing the issue at hand, find out exactly what led to the problem.
As top-rated suppliers of premium quality oil filtration systems and hydraulic filter carts, we believe the problem most likely lies in your machine’s hydraulic system. Most of the time, a malfunctioning hydraulic system is the main culprit behind the profits you forego as a result of a machine’s downtime. Hence, the first step is to understand why a hydraulic system stops working.
Although the subject may sound a bit technical, we shall use this blog to systematically explain a hydraulic system and the relevance of hydraulic filters in their proper functioning straightforwardly.
In simple terms, a hydraulic system is a complex integration of various components such as hoses, pipes, valves, etc, to pressurise non-compressible fuel to generate energy. We wouldn’t be wrong to say that it drives fuel-powered machinery (also known as hydraulic machinery) to perform the required task repetitively. In physics and other disciplines, you may hear that hydraulic systems work as per Pascal’s Law.
These machines are used in all industries that demand high power density due to their relatively low costs and longer lifespan. Hence, hydraulic systems are primarily found in heavy equipment used in various heavy industries like construction, manufacturing, etc. From digging to drilling, lifting heavy loads, and even turning a shaft, hydraulic machinery performs a vast range of functions.
Through proper care and maintenance, you can even increase the lifespan of the said machinery. Evidently, such colossal machinery and equipment may look unshakable and hard to stop. However, a few particles of sediments or even water droplets may halt them. Research has revealed that fuel contamination accounts for up to 75% of hydraulic system failure.
To this end, many people believe that selecting the most expensive fuel is sufficient to overcome this issue. However, it is wrong to simply assume that expensive or the right type of fuel lacks contamination.
Contamination in any form is a hydraulic system’s biggest enemy. It can enter the system in numerous ways, including:
Contaminants That Come With New Machinery
These are contaminants that are unintentionally left in the hydraulic system during the manufacturing and assembling process. They could be anything from dust to metallic particles.
The oil that finds its way into the system may also contain dust, debris or even water droplets. These seemingly harmless elements are actually the major reason behind many machine breakdowns. Although the oil may be clean after it is manufactured, it may become contaminated during transportation, storage, or usage stages.
Repair And Maintenance
Regular machine inspection, repair, and maintenance processes may also introduce external contaminants into the system.
Contamination Resulting Internally
Like any other mechanical device, a hydraulic system is also susceptible to wear and tear. Hence, the internal deterioration of the components may cause small particles of the metal to enter the system and disrupt its functionality.
Evidently, the use of oil filters and proper maintenance are an obligation for the proper functioning of a hydraulic system.
Harvard Filtration offers premium quality oil filtration systems and filter carts at the most reasonable prices to precisely meet diverse industrial filtration needs. To find the perfect solution to any type of contamination, contact us now.